Positron V3.2 - Base Plate 2

Front Bumper x1

Rear Cable Panel x1

Fish Bone Grill Large x2

Fish Bone Grill Small x2

LED Cluster Retainer

Panel Cornerstone Left x1

Panel Cornerstone Right x1

Side Panel Back Right x1

Side Panel Back Left x1

Side Panel Front Left x1

Side Panel Front Right x1

Attach assembled Z drive to the base plate and secure with M3x8 BHCS screws.

Insert an M3x12 SHCS screw into the hole as shown in the picture.

Plug the male connector of the Z motor into the female connector (labeled Z).

Attach the Z column to the Z joint base block.

Preload four M4 nuts into the right slot of the extrusion. We will use two nuts in this step and other two in the following steps.

Cover right Z joint plate and secure with M4x10 BHCS screws.

Insert about 12mm teflon tube into the middle hole of the extruder mounting bracket.

Insert the teflon tube through the hole of the extrusion.

Align the extruder with the preloaded M4 hex nuts and secure with M4x8 BHCS screws.

Plug the male connector of the E motor into the female connector shown in the image.

Align the zip tie holder with the indicated hole. Secure with an M3x8 BHCS screw.

Install M3x6x5 heatset inserts into the printed front bumper as shown in the picture.

Place the front LED PCB onto the front bumper and secure with M2x6 BHCS screws.

Route the wires of the front LED PCB under the linear rail and plug the connector into the indicated male connector.

Install M2.5x3x4 heatset inserts into the printed parts as shown in the pictures.

Install the bone grills to the printed parts. Each side panel needs a small and a large finsh bone grill.

Position the fan with 40mm wire onto the front right side panel. Position the fan with 200mm wire onto the front left side panel. Secure them with M2.5x14 BHCS screws.

Place the front left side panel to the base plate.

Install M2.5x10 BHCS screws from the bottom of the base panel.

Insert the cables through the holes of the back left side panel.

Install the panel to the back side of the base plate and secure with M2.5x10 BHCS screws.

Plug the female connector of the power switch cable into the male connector.

Insert the pins of the power inlet cable into the corresponding colored terminals.

Position the front right side panel to the base plate.

Secure with M2.5x10 BHCS screws.

Position the back right side panel to the base plate. Plug the connector of the fan to the indicated male connector.

Secure with M2.5x10 BHCS screws.

Slide the light guide strips into the side slots next to the linear rail.

Secure with M2.5x6 BHCS screws.

Secure the bumper with M3x8 BHCS screws.

Place the printed rear cable panel to the base plate.

Secure with an M2.5x10 BHCS screw.

Insert the open belt with teeth upward around the lower idler and the pulley, up through the idlers and into the slot as shown in the picture.

Route the other end of belt through the outer side of the idler up to the top idler and insert it into the printed part as shown in the picture.

Remove the film on the top covers.

Install M2.5x3x4 heatset inserts in the position shown in the image.

Place the top covers next to the linear rail and on top of the motors. Make sure the holes are aligned.

Secure with M2.5x10 BHCS screws and an M2.5x6 FHCS as shown in the picture.

Position the pulleys to the X and Y motors and fasten the set screws.

Place an M3x8 wafer head screw into the ilder, and put a shim washer on top. Four sets are needed.

Position the idlers to the indicated places and fasten the screws.

Place an M3x12 wafer head screw into the idler and a shim washer on top. Two sets are needed.

Place the ilders on the printed rear idler tensioner block and fasten the screws.

Add an M6 hex nut in the indicated position.

Put the LED diffuser cover inside the printed LED cluster retainer.

Apply some glue on the edges. Put the retainer to the cover.

Put the right upper top covers on.

Put the printed left and right panel cornerstones on the top covers.