Milo CNC V1.5 Wiring Guide

This guide contains instructions for wiring an Milo CNC V1.5 using the cables included in the kit.

1. Electronics Preparation

1

WAGO Terminals

Step 1 of 8 in this section

Print the mount for the WAGO terminals. The WAGO terminals are simply snapped into the printed part.

1 image(s) - Click to view

Step Images

CNC 001.jpg
CNC01679.jpg

Referenced by step 1

2

Power Supply

Step 2 of 8 in this section

Push the printed PSU mounting brackets into the sides of the power supply. The brackets can be found here .

1 image(s) - Click to view

Step Images

milo_psu_mount.jpg
UPH-350-24 2.jpg
UPH-350-24 1.jpg

Referenced by step 1

3

Expansion Board

Step 3 of 8 in this section

Position the expansion board onto the printed part and align the holes. Secure with M3x8 SHCS screws. The screws are tapped directly into the printed part.

1 image(s) - Click to view

Step Images

milo_exp_mount.jpg
CNC01693.jpg

Referenced by step 1

CNC01697.jpg
4

Preparing the Mainboard

Step 4 of 8 in this section

Verify the pre-populated and the jumpers matches the image.

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Add two jumpers (red) to short the Z2 port.

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Add jumbers as indicated in yellow.

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Insert the fuse indicated in blue, if not already installed.

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The FET Modules are not installed when you receive the mainboard. Remember to install them as indicated in green box otherwise the fans are not going to work.

1 image(s) - Click to view

Step Images

CNC-00001.jpg

Referenced by step 2, 3, 4, 5

CNC-00002.jpg

Referenced by step 1

5

Mainboard

Step 5 of 8 in this section

Position the mainboard onto the printed mainboard mount and align the holes. Secure with M2x10 self-tapping screws.

1 image(s) - Click to view

Step Images

milo_fly_cdy_mount.jpg
CNC-00004.jpg
CNC-00003.jpg

Referenced by step 1

8

Toolsetter

Step 6 of 8 in this section

Place a sleeve bearing and a 0.5x8x10 spring onto the sex bolt.

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Install the sex bolt into the top hole of the printed toolsetter .

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Scure the sex bolt with an M4x8 SHCS screw.

1 image(s) - Click to view

You can add M4x7x1 washers between the screw and sexbolt in case the bolt cannot trigger the microswitch.

1 image(s) - Click to view

Cover the Optical Long John PCB and secure with M2x10 self-tapping screws.

1 image(s) - Click to view

Step Images

0002.jpg

Referenced by step 1

0003.jpg

Referenced by step 2

0005.jpg

Referenced by step 3

0004.jpg

Referenced by step 4

0006.jpg

Referenced by step 5

28

The Emergency-Stop Button

Step 7 of 8 in this section

The Emergency Stop (E-Stop) button is used in emergency situations to quickly switch the machine into a safe state. To use the E-Stop, the user simply needs to push on the red button: the machine would then immediately stop all movement and the spindle would also be stopped. To cancel the E-Stop, the user twists the red cap clockwise - this pops the E-Stop button back to its default position.

1 image(s) - Click to view

When the E-Stop button is not pressed, the center contact is pressed down causing the two terminals (labelled 11 and 12) to be closed.

1 image(s) - Click to view

When the E-Stop button is pushed, the center contact is pulled up causing the terminals to be open.

1 image(s) - Click to view

Step Images

CNC 003.jpg

Referenced by step 1

CNC 004.jpg
CNC01760.jpg

Referenced by step 3

CNC01759.jpg

Referenced by step 2

32

Initial Electronics Placement

Step 8 of 8 in this section

Refer to the photo and place the power supply, wire ducts, and PCBs.

1 image(s) - Click to view

Use M5x10 BHCS screws to secure the mainboard mount. Use M5x12 BHCS screws for the WAGO terminals. Use M5x6 BHCS screws for wire ducts. Use M5x8 BHCS screws for all other mounts.

1 image(s) - Click to view

Stick the antenna of the mainboard to the from skirt of the table.

Step Images

Milo0001.jpg

Referenced by step 1, 2

2. Below Deck Wiring

6

AC Inlet to WAGO Terminal

Step 1 of 15 in this section

If the AC inlet you received is not pre-wired. Follow the layout as shown in the picture. We recommend attaching the cables to the AC inlet before installing it onto the rear skirt.

1 image(s) - Click to view

Install the AC inlet to the rear skirt of the table.

Connect each end of the live (L, brown), neutral (N, blue), earth (PE, yellow/blue) ends of the cable to a seperate WAGO terminal as shown in the picture.

1 image(s) - Click to view

Step Images

Milo0102.jpg
Milo 000.png

Referenced by step 1

Milo0101.jpg

Referenced by step 3

9

WAGO Terminal to Power Supply

Step 2 of 15 in this section

Connect each of the Live (L, brown), neutral (N, blue), earth (PE, yellow/green) ends of the cables to a seperate WAGO terminal. Then connect the other ends to the PSU as shown in the picture.

1 image(s) - Click to view

Step Images

Milo0202.jpg
Milo0201.jpg

Referenced by step 1

10

Installing the E-Stop Button

Step 3 of 15 in this section

To install the E-stop, you have to disassemble it first. By pressing on white tab while pulling on the button cap, you can seperate the contact box from the button stalk.

1 image(s) - Click to view

Pay attention to the grooves on the yellow button stalk, these grooves only allow you to re-attach the contact box in a specific orientation.

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Insert the button stalk through the circular hole in the front skirt, then re-attach the contact box. Make sure the orient the contact box properly: the side without labelling should face out.

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Step Images

CNC01759-b.jpg

Referenced by step 1

2174.jpg

Referenced by step 2

2175.jpg

Referenced by step 3

11

E-stop to WAGO

Step 4 of 15 in this section

Connect two input cables to terminal 12 and 22 of the E-Stop and 3pin WAGO terminals.

1 image(s) - Click to view

Connect two output cables to terminal 11 and 21 of the E-Stop and 5pin Wago terminals.

1 image(s) - Click to view

Step Images

Milo0302.jpg
Milo0301.jpg

Referenced by step 1, 2

12

PSU to Expansion Board & Mainboard

Step 5 of 15 in this section

Connect the end (To EXP, black/red) of the EXP pwr cable to the PSU, and the other end (24V IN) to the expansion board.

1 image(s) - Click to view

Connect the end (To MB, black/red) of the MB pwr cable to the PSU, and the other end (24V IN) to the mainboard.

1 image(s) - Click to view

Pay close attention to the polarity.

Step Images

Milo0402.jpg
Milo0401.jpg

Referenced by step 1, 2

13

X Motor

Step 6 of 15 in this section

Route the X motor cable through the side hole of the table and the wire duct as shown in the picture.

1 image(s) - Click to view

Connect the end (X MIN, orange/green) of the cable to the X-MIN connector on the mainboard.

1 image(s) - Click to view

Connect the end (X MOTOR, black/red/yellow/blue) of the cable to the DRIVER 0 connector on the mainboard.

1 image(s) - Click to view

If you find it difficult identifying the connectors from the pictures, please refer to the pins layout here.

Route the the other end of cable through the drag chain and connect the omron switch and the 11 pin connector to the X motor as shown in the picture.

1 image(s) - Click to view

Step Images

Milo0502.jpg
Milo0501.jpg

Referenced by step 1, 2, 3

20240203-4.jpg

Referenced by step 5

14

Y Motor

Step 7 of 15 in this section

Route the Y motor and Y endstop cables as shown in the last step.

1 image(s) - Click to view

Connect the end (Y MIN, black/red) of the Y endstop cable to the Y-MIN connector on the mainboard.

1 image(s) - Click to view

Connect the end (Y MOTOR, black/red/brown/orange) of the Y motor cable to the DRIVER 1 connector on the mainboard.

1 image(s) - Click to view

If you find it difficult identifying the connectors from the pictures, please refer to the pins layout here.

Route the Y end-stop cable through the extrusion slot and attach the omron switch to the position as shown in the picture.

1 image(s) - Click to view

Connect the 11 pin connector of the Y motor cable to the Y motor.

1 image(s) - Click to view

Step Images

Milo0602.jpg
Milo0601.jpg

Referenced by step 1, 2, 3

DSC_0963.jpg

Referenced by step 5

20240206-7.png

Referenced by step 6

15

Z Motor

Step 8 of 15 in this section

Route the Z motor cable as shown in the last step.

1 image(s) - Click to view

Connect the end (Z MIN, orange/green) of the cable to the Z-MIN connector.

1 image(s) - Click to view

Connect the end (Z MOTOR, black/red/brown/yellow) of the cable to the DRIVER 2 connector as shown in the picture.

1 image(s) - Click to view

If you find it difficult identifying the connectors from the pictures, please refer to the pins layout here.

The omron switch and the 11 pin connector of the Z motor cable is connected to the Z motor as shown in the picture.

1 image(s) - Click to view

Step Images

Milo0702.jpg
Milo0701.jpg

Referenced by step 1, 2, 3

20240506-2.jpg

Referenced by step 5

16

Mainboard to Expansion Board

Step 9 of 15 in this section

First let's connect MB to EXP ENA cable (yellow/red/black). Connect the end (VFD ENA) to the LASER connector on the mainboard and connect the end (ENA IN) to the RELAY1-IN connector on the expansion board.

1 image(s) - Click to view

Then we'll connect MB to EXP SPD CTRL cable (red/black). Connect the end (VFD SPD) to the mainboard (BL TOUCH) and connect the end (PWM IN) to the PWM-IN connector on the expansion board.

1 image(s) - Click to view

If you find it difficult identifying the connectors from the pictures, please refer to the pins layout here.

Refer to the picture for the correct orientation of the VFD SPD end.

1 image(s) - Click to view

Step Images

Milo0802.jpg
Milo0801.jpg

Referenced by step 1, 2

0329.png

Referenced by step 4

17

Expansion Board to VFD

Step 10 of 15 in this section

Route the spindle motor ENA & SPD CTRL cable.

1 image(s) - Click to view

Connect the ends of the cable to the terminals on expansion board as shown in the picture. Pay close attention to the polarity.

1 image(s) - Click to view

The other end of the cable will be connected to the the VFD in a later step.

Step Images

Milo0902.jpg
Milo0901.jpg

Referenced by step 1, 2

18

Toolsetter

Step 11 of 15 in this section

Route the tool setter cable as what we did previously and connect the end to the Z-MAX connector on the mainboard.

1 image(s) - Click to view

If you find it difficult identifying the connectors from the pictures, please refer to the pins layout here.

The other end of the cable is connected to the tool setter.

1 image(s) - Click to view

Step Images

Milo1002.jpg
Milo1001.jpg

Referenced by step 1

Milo2.jpg

Referenced by step 3

milo5.jpg
19

VFD Power Cable

Step 12 of 15 in this section

Connect each end of the live (L, brown), neutral (N, blue), earth (PE, yellow/blue) ends of the VFD power cable to a seperate WAGO terminal as shown in the picture.

1 image(s) - Click to view

Pay attention that you should connect the live (L, brown) end to the 5pin wago terminal.

Only one end of the cable is crimped. You can crimp the cable yourself to use the Wago or install a normal AC plug onto the cable.

Step Images

Milo1102.jpg
Milo1101.jpg

Referenced by step 1

29

Put the Wire Duct Cover

Step 13 of 15 in this section

Put the wire duct covers on. (You may need to rearrange the wires and use a little force to do so.)

1 image(s) - Click to view

Step Images

CNC 006.jpg

Referenced by step 1

30

Preparing the Fans

Step 14 of 15 in this section

Place the 4010 fans on the bottom panel and align the holes. The side with labelling should face downwards.

1 image(s) - Click to view

Secure with M4x10 self-tapping screws from the other side.

1 image(s) - Click to view

Step Images

05.jpg
03.jpg

Referenced by step 1

06.jpg

Referenced by step 2

31

Fan to Mainboard

Step 15 of 15 in this section

Connect the ends of 4010 fans to Fan 0 and Fan 1 terminals. (This picture doesn't reflect previous cables but they should be in place.)

1 image(s) - Click to view

If you find it difficult identifying the connectors from the pictures, please refer to the pins layout here.

Preload M5 roll-in nuts and then put the bottom panel on. Secure with M5x10 BHCS screws.

1 image(s) - Click to view

Step Images

02.jpg
00 13.jpg

Referenced by step 1

04.jpg

Referenced by step 3

3. VFD Wiring (Shilin SL3 Series)

This is for 220V inverter. If you receive the 110V inverter, please follow instructions in the next section.

21

VFD Power Cable

Step 1 of 6 in this section

Connect the end of live (L, brown) cable of the VFD pwr cable to R/L1 terminal. Connect the end of neutral cable (N, blue) to the S/L2 terminal. Connect the earth cable (PE, yellow/green) to the earth terminal.

1 image(s) - Click to view

The other ends of the cable to the wago terminals are connected in the previous step.

1 image(s) - Click to view

Step Images

CNC01818.jpg
CNC01820.jpg

Referenced by step 1

Milo1101.jpg

Referenced by step 2

22

Spindle Motor Cable

Step 2 of 6 in this section

Connect the end (U, red) of the cable to U terminal. Connect the end (V, yellow) of the cable to V terminal. Connect the end (W, black) of the cable to W terminal. Connect the end (PE, black) of the cable to the earth terminal.

1 image(s) - Click to view

Please check the spindle direction after powering it on. If it is spinning clockwise, please change any 2 of the 3 spindle wires (V/U/W) around.

1 image(s) - Click to view

The other end of the cable is connected to the spindle motor.

1 image(s) - Click to view

Step Images

CNC01821.jpg

Referenced by step 1, 2

20240506-1.jpg

Referenced by step 3

23

Spindle Motor ENA & SPD CTRL Cable

Step 3 of 6 in this section

Connect the end (ENA, orange) of the cable to STF terminal. Connect the end (GND, black/brown) of the cable to SD/5 terminal. Connect the end (SPD CTRL) of the cable to 3 terminal.

The other end of the cable is connected in the previous step.

1 image(s) - Click to view

Step Images

CNC01822.jpg
Milo0901.jpg

Referenced by step 2

25

Wire Management

Step 4 of 6 in this section

Refer to the pictures for managing the wires with zip ties.

The priority of the slot cover goes within the C beams and then the top of the table. The rest goes wherever you feel like.

1 image(s) - Click to view

Step Images

DSC_0958.jpg
DSC_0949.jpg
DSC_0964.jpg
DSC_0963.jpg

Referenced by step 2

26

Install the VFD

Step 5 of 6 in this section

You can install the VFD by aligning the grooves and sliding it through the C45 DIN rail.

Step Images

DSC_0973.jpg
DSC_0964.jpg
27

Completion

Step 6 of 6 in this section

You now have completed the wiring for your Milo V1.5.

Step Images

DSC_3055.jpg

4. VFD Wiring (110V)

33

Spindle Motor ENA & SPD CTRL Cable

Step 1 of 3 in this section

Connect the end (ENA, orange) of the cable to X1 terminal. Connect the end (GND, black/brown) of the cable to GND terminal. Connect the end (SPD CTRL) of the cable to AI1 terminal.

1 image(s) - Click to view

Step Images

Milo 110V.jpg
Milo 110V 01.jpg

Referenced by step 1

34

Spindle Motor Cable

Step 2 of 3 in this section

Connect the end (U, red) of the cable to U terminal. Connect the end (V, yellow) of the cable to V terminal. Connect the end (W, black) of the cable to W terminal. Connect the end (PE, black) of the cable to the PE terminal.

1 image(s) - Click to view

Please check the spindle direction after powering it on. If it is spinning clockwise, please change any 2 of the 3 spindle wires (V/U/W) around.

Step Images

Milo 110V 02.jpg

Referenced by step 1

35

VFD Power Cable

Step 3 of 3 in this section

Connect the end of live (L, brown) cable of the VFD pwr cable to L terminal. Connect the end of neutral cable (N, blue) to the N terminal. Connect the earth cable (PE, yellow/green) to the PE terminal.

1 image(s) - Click to view

The cable included in the kit is designed for 220V VFD. Please shorten the L/N cables and recrimp the cables as needed.

Step Images

Milo 110V 03.jpg

Referenced by step 1