3 - Positron V3.2 - Z Drive

This guide contains instructions for building the Z drive for the Positron V3.2.

1. Parts to Print

Before you start to assemble, please make sure you have these parts printed.

1

Printed Parts

Step 1 of 2 in this section

Z Drive Main Body x1 (Remember to remove the printed support.)

1 image(s) - Click to view

Z Drive Outer Housing x1

1 image(s) - Click to view

Z Motor Bracket x1

1 image(s) - Click to view

Step Images

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18

Preparation for the Printed Parts

Step 2 of 2 in this section

Install M3x4x5 heatset inserts into the indicated holes of the printed part.

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Install one M2.5x3x4 heatset into the hole of the main body as shown in the picture.

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Install M3x4x5 heatset inserts into the holes as indicated in the picture.

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Install one M3x4x5 heatset insert into the hole of the motor bracket.

1 image(s) - Click to view

Step Images

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Referenced by step 4

2. Installation

2

Assembly Schematic Diagram

Step 1 of 8 in this section

Step Images

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7

Install the Planetary Shaft and Gears

Step 2 of 8 in this section

Install an MF148ZZ bearing into the hole of the main body.

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Insert the planetary carrier shaft into the hole.

1 image(s) - Click to view

Place MR85ZZ bearings onto the feet of the planetary carrier shaft.

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Add a planetary gear onto each bearing.

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Step Images

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8

Cover the Planeraty Gearbox Cover

Step 3 of 8 in this section

Put the planetary gearbox cover on.

1 image(s) - Click to view

Be carefull when placing the cover. You need to slightly twist the cover to make the cover and gears fit. Please twist the shaft two full rotations after finishing placing the cover. If it moves smoothly, this means a successful installation.

Step Images

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Referenced by step 1

9

Add the Z Motor

Step 4 of 8 in this section

Attach the Z motor to the planetary gearbox cover.

1 image(s) - Click to view

The motor cable should go through the slot.

1 image(s) - Click to view

Install the 5x6mm pulley into the shaft. Please remember to leave a small gap so that the pulley doesn't rub on the printed part.

1 image(s) - Click to view

Install one M3x3 set screw to the shaft on the flat side and install one set screw into another hole of the pulley. (The set screws should be pre-applied with Threadlocker.)

1 image(s) - Click to view

Please twist the pulley two full rotations after installing the set screw. If it moves smoothly, this means a successful installation.

Add an MR85ZZ bearing onto the pulley.

1 image(s) - Click to view

Step Images

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11

Prepare the Main Body

Step 5 of 8 in this section

Insert an M3x20 BHCS screw through the hole of the main body and thread two washers and an idler in the indicated order.

1 image(s) - Click to view

Step Images

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Referenced by step 1

13

Route the Belt & Connect the Main Body

Step 6 of 8 in this section

Route the 6mm belt as shown in the pictures. We will wire the belt to the Z column in a later step.

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Attach the outer housing to the main body and fasten the M3x20 BHCS screw.

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Step Images

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Referenced by step 1

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16

Install Motor Bracket

Step 7 of 8 in this section

Attach the motor bracket to the motor as shown in the picture.

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The motor cable should go as shown in the picture. Route it before you secure the whole part with screws. (This picture is just to show how the wire goes. The printed part is not the most up-to-date one.)

1 image(s) - Click to view

Secure the printed parts with below screws. Use an M3x25 BHCS screw in the upper left hole (tapped directly into the hole). Use an M3x20 BHCS screw in the bottom middle hole (tapped directly into the hole. Use an M3x8 BHCS screw in the bottom right hole.

1 image(s) - Click to view

Step Images

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Referenced by step 2

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17

Assembly Complete

Step 8 of 8 in this section

You have completed the assembly of the Z drive.

Step Images

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